Omega Allpro

Folder Gluer

The Omega Allpro series of folder-gluers enables the production of folding cartons that precisely meet your unique requirements and preferences.

Omega Allpro

Folder Gluer

  • Maximum production output at belt speeds of up to 400 m/min
  • Exceptional production versatility due to format widths from 58 mm to 1,450 mm
  • Outstanding substrate flexibility from 200 g/m² carton to 5 mm corrugated board
  • Fastest makereadies due to fully automatic processes
  • Significant efficiency gains thanks to numerous automation modules

Productivity and Versatility, Tailored to Every Application

The Omega Allpro series is engineered for seamless integration into your workflow. Available in six working widths from 55 to 145 cm, each machine can be precisely configured to your materials and processes, securing you a lasting competitive advantage.

Automated settings and rapid job changeovers significantly reduce non-productive time. The Allpro models reliably handle a broad spectrum of substrates, from cartonboard to corrugated board, ensuring a smooth and optimised production process.

The Omega Allpro series masters even the most complex packaging designs with exceptional process stability and superior quality.
 

  • Superior control and flawless feeding of nearly all carton shapes, powered by an independent drive, suction belts and precise feed gates
  • Minimum downtime with rapid job changeovers, enabled by a pneumatic lift and an operator-friendly design
  • Smooth, uninterrupted production flow with “Feeder Plus” features for stable gap control and continuous stack monitoring

  • Unmatched folding accuracy and superior product quality through a high-precision, double-sided register system
  • Competitive edge through material savings and design freedom, enabled by a unique 40 mm minimum flap capability
  • Maximum production flexibility with fast thickness adjustments and a full bypass function for non-register jobs

  • Flawless performance on high-speed packaging lines, achieved with a 180°/135° pre-fold for easy carton erection during the filling process
  • Rapid setup and perfect repeatability via a motorised and memorised pre-break device with job memory
  • High process reliability through smart sensor monitoring and a flexible, open design for add-ons

  • Maximum throughput and minimal spare parts requirement, delivered by a high-speed, contact-free air fold system
  • Ultimate production versatility through a fully interchangeable system for both air folding and conventional hooks

  • Maximum productivity on complex 4 & 6 corner boxes with speeds up to 30,000 pcs/h, powered by a fully automatic backfold setup
  • Significantly reduced setup times and consistent quality with a "single touch of a button" setup, as all parameters are stored in the central recipe management on the main user interface
  • Perfect folding quality and safe, easy operation with specialised sliding end rolls and transparent safety doors for unrestricted setup access

  • Unparalleled folding accuracy, thanks to independently adjustable belts that prevent skewing and a pneumatic squaring system for perfect micro flute boxes
  • Maximum versatility from complex 4-corner to miniature cartons (58 mm), enabled by specialised sliding end rolls and a dedicated small box attachment
  • Significantly reduced setup times, especially for small boxes, with a unique “sleeping position” for the center carrier and easy access to all key elements

  • Perfect, clean glue application via a high-precision, upward-firing gun and an integrated Quality Assurance System
  • Maximum uptime by eliminating glue-related stops, thanks to an independent motor maintaining glue quality and system readiness during standby
  • Fast and simple daily maintenance through easily removable key elements for quick cleaning and servicing

  • Perfectly flat, permanent folds and neat stacks, delivered by breaker rolls with 4-way adjustable pressure zones to prevent “spring-back”
  • Best quality output at maximum speed, with an integrated ejector automatically removing any faulty cartons
  • Faster job changeovers and packing via easily adjustable, memorisable carriers and a synchronised kicker for precise batches

  • Perfect shingle formation at maximum speed, powered by “Stacker Plus” adaptive speed control and an independent drive
  • Significantly reduced setup times via automated and repeatable settings, including memorised pressure zones and motorised adjustment
  • Enhanced versatility for all carton types and a smoother operator workflow, thanks to optional corrector systems and an ergonomic, easily accessible design
Your Omega Allpro can be extended with additional equipment to optimise your folding box production!

Impressions of the Omega Allpro

The Omega Allpro at a Glance

The Perfect Match for Nearly Every Application in Folding Box Production

Packaging for industry

  • Product shipping
  • Office supplies
  • Secondary packaging

Packaging for personal care products

  • Cosmetics
  • Perfume
  • Pharmaceuticals
  • Health and care products (OTC)

Packaging for food products

  • Fresh produce
  • Frozen foods
  • Dairy products
  • Confectionary
  • Cereals
  • Snacks
  • Beverage cartons
  • Dietary supplements

Packaging for non-food products

  • Clothing
  • Household appliances
  • Electronics
  • Toys
  • Cleaning products
  • DIY products

Technical Data of the Omega Allpro

Omega Allpro 55 | 70 | 90Omega Allpro 110 | 130 | 145

Max. Production Speed

400 m/min

400 m/min

Min. Blank Size

58 | 58 | 58 mm

96 | 96 | 160 mm

Max. Blank Size

550 | 700 | 900 mm

1,100 | 1,300 | 1,450 mm

Substrate Range Cardboard

200 – 500 g/m²

200 – 500 g/m²

Substrate Range Corrugated Board

– | – | N, F, E

N, F, E, C, B | N, F, E, C, B, EC, EB | N, F, E, C, B, EC, EB

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