Additional Equipment for Omega Folder Gluers

In addition to the Omega folder gluers, Koenig & Bauer offers a wide range of additional equipment to perfect your folder-gluing production.

Additional Equipment for Omega Folder Gluers

Make your business more profitable

Unlock even more efficiency in your folding box production because the additional modules are engineered to handle even the most complex folder-gluing challenges, ensuring seamless operation and superior output.

Discover how the additional features can elevate your carton production to new heights of speed and precision.
 

Omega Pre-Feeder

Non-stop feeding for uninterrupted production

Maximise the production time and output of your folder-gluer with the Omega Pre-Feeder.

This machine-independent module increases the efficiency and productivity of your folder gluer by quickly, precisely, and continuously feeding blanks made from solid and corrugated board.

Synchronisation with the main transport system significantly reduces downtime and increases production output.

The Omega Pre-Feeder is available with an infeed width of 70 cm and can be integrated into almost all machines of the Omega series.

Available for:

  • Omega Intro 110
  • Omega Allpro 55 | 70 | 90 | 110
  • Omega Alius 70 | 90 | 110

Omega Nick Breaker

Precision for demanding blanks

Special blanks, such as beverage carriers with nicks, require handling that is both delicate and efficient on the folder gluer.

The Omega Nick Breaker was developed precisely for this application. This servo-driven module breaks the nicks cleanly and precisely, allowing the blanks to be folded and glued efficiently, even at high speeds.

This enables you to process demanding and high-quality packaging with reliability and precision. 

The Omega Nick Breaker can be integrated into Omega Allpro models with an infeed width of 70 to 145 cm.

Available for:

  • Omega Allpro 70 | 90 | 110 | 130 | 145

Omega Turnpro

Maximum flexibility with a 90° turn

Expand the potential of your folder gluer with the Omega Turnpro. With this innovative module, the folding boxes are turned by 90° directly within the folder-gluer.

This allows even complex and demanding box designs to be processed efficiently in a single pass at high production output.

Become even more flexible in the production of:

  • Confectionery packaging (e.g., chocolate boxes)
  • Beverage carriers
  • Cosmetics boxes
  • E-commerce packaging

At the same time, full functionality for all common standard box types is retained, and they can continue to be processed without issue.

The Omega Turnpro thus offers you a maximum degree of flexibility to create versatile packaging designs without sacrificing production output. 

The module is available for nearly all Omega Allpro models with an infeed width of 90 to 145 cm.

Available for:

  • Omega Allpro 90 | 110 | 130 | 145

End-of-Line Efficiency: The Right Packing Solution

A high-performance folder-gluer can only realise its full potential if the downstream packing process is able to keep up. Any bottlenecks at the end of the process chain cost valuable time and reduce overall productivity. That’s why the right packing solutions for finished folding boxes are essential.

Every production line has unique requirements in terms of speed, volume and degree of automation. We offer tailor-made systems to meet every requirement, ensuring your value chain is completed to the highest standard.

Find out below which option best suites your processes:

  • Omega Semi-Automatic Pack Station
  • Omega E-Pack
  • Omega Pack

Manual Packing

30000cartons/h
1 Person
40000cartons/h
2 Persons

Omega Semi-Automatic Pack Station

50000cartons/h
1 Person
70000cartons/h
2 Persons

Omega E-Pack

100000cartons/h
1 Person
130000cartons/h
2 Persons

Omega Pack

220000cartons/h
Fully Automatic

Disclaimer: The values mentioned above are estimations of maximum output numbers. Actual output may vary depending on carton format, style and individual personnel.

Omega Semi-Automatic Pack Station

Ergonomic packing for greater efficiency

The semi-automatic pack station optimises and simplifies the packing of glued folding cartons. The system is perfectly matched to the folder-gluer, supporting the operator and increasing overall production output.

An intelligently designed erection mechanism ensures the reliable handling and precise erection of the blanks, regardless of whether the cartons are fed flat or in a shingled stream. The process remains stable at all times and is straightforward for the operator to control.

As a self-contained unit with its own drive and control system, the Omega Semi-Automatic Pack Station can be seamlessly integrated into your production environment. Maximum process reliability, high operator-friendliness and consistently high performance help to ensure quality and profitability in your daily business.

Available for:

  • Omega Intro 110
  • Omega Allpro 55 | 70 | 90 | 110
  • Omega Alius 70 | 90 | 110

Omega E-Pack

Start your fully automatic end-of-line packing

This packer has been specially designed for companies looking to boost the productivity and profitability of their folder-gluer by automatically packing glued folding boxes.

The Omega E-Pack impresses with its performance. One operator can control the entire process of packing the glued folding boxes into up to two rows and four layers at the end of the line. Setup time per job is just 10 to 15 minutes, which is nearly unbeatable.

It can process all common box types, from straight-line to 4- and 6-corner boxes, with flexibility and confidence. As part of the Omega product family, the module can be seamlessly integrated into your existing production environment.

With the Omega E-Pack, you can immediately increase the efficiency and lay the foundation for further growth in your production capacity.

Available for:

  • Omega Intro 110
  • Omega Allpro 55 | 70 | 90 | 110
  • Omega Alius 70 | 90 | 110

Omega Pack

Efficient end-of-line packing

The fully automatic Omega Pack case packer completes the portfolio for the folder gluer. 

Designed as a highly productive packing system, the Omega Pack maximises the production line's output with minimal labor requirements. With the Omega Pack, a single operator can pack up to four rows and four layers - and this with extremely short make-ready times of just 10 to 15 minutes per job.

Designed for a wide range of packaging, including straight-line, 4 & 6-corner boxes, the Omega Pack integrates seamlessly into all machines of the Omega series.

This creates a powerful end-to-end production solution that increases efficiency and reduces labor costs.

Available for:

  • Omega Intro 110
  • Omega Allpro 55 | 70 | 90 | 110
  • Omega Alius 70 | 90 | 110

System Enhancements

How to perfect your folder-gluer's process chain

Every production requirement is unique. That's why we offer a wide range of additional solutions to turn the Omega folder-gluer into the perfect tailored component for your industrial folding carton production line.

Choose from:

  • Robotic solutions for feeding or in the delivery section
  • Electronically controlled gluing systems
  • In-process quality control
  • Transport systems for pallet handling around the machine
  • Labeling and banding systems
  • Palletisers and stretch-wrapping systems for transport packaging

Whether you integrate just one system or combine several to create a complete line, the folder-gluer's output increases and efficiency is noticeably boosted. Manual interventions and potential sources of error are reduced – a major advantage for process stability and repeat accuracy.

Furthermore, you gain significantly more flexibility to confidently master even highly complex packaging designs.

Each of these modules offers specific advantages to meet your individual requirements. Would you like to learn more and find out which solution will take your production to the next level?

Contact your personal sales representative to find out more. We will be happy to advise you and work with you to develop the perfect configuration for your needs.

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